pnoz x3p安全繼電器端子及接線功能描述
產(chǎn)品描述
安全繼電器pnozx3p被封裝在一個(gè)45mmp-99的塑殼里面。該裝置可以接24...240vac/dc.的電源使用。
description
thesafetyrelaypnozx3pisenclosedina
45mmp-99housing.theunitcanbe
operatedwith24...240vac/dc.
特點(diǎn)
•繼電器輸出：3對(duì)常開(kāi)觸點(diǎn)和一對(duì)輔助觸點(diǎn)。positiveguided型觸點(diǎn)。（指采用機(jī)械方式聯(lián)接使常開(kāi)和常閉觸點(diǎn)永遠(yuǎn)不能同時(shí)閉合的觸點(diǎn)）
•接線連接包括急停按鈕、安全門(mén)限位開(kāi)關(guān)、復(fù)位按鈕。
•狀態(tài)指示燈。
•擴(kuò)展接觸器/繼電器的狀態(tài)監(jiān)視
•晶體管有輸出表明裝置已備妥。
繼電器兼容以下安全標(biāo)準(zhǔn)要求：
•電路是含有內(nèi)置自檢功能的冗余設(shè)計(jì)--符合en954-1
•在自身組件失效的情況下安全功能仍然起作用
•安全功能繼電器的正確開(kāi)閉在每個(gè)on-off過(guò)程中被自動(dòng)測(cè)試
•繼電器裝有一只電子式保險(xiǎn)
features:
•relayoutputs:3safetycontacts(n/o)
andoneauxiliarycontact(n/c),positiveguided
•connectionsforemergencystopbutton,
safetygatelimitswitchandreset
button
•statusindicators
•monitoringofexternalcontactors/relays
possible
•semi-conductoroutputsshowreadyfor
operation
therelaycomplieswiththefollowingsafety
requirements:
•thecircuitisredundantwithbuilt-inselfmonitoring
(en954-1category4).
•thesafetyfunctionremainseffectiveinthe
caseofacomponentfailure.
•thecorrectopeningandclosingofthe
safetyfunctionrelaysistested
automaticallyineachon-offcycle.
•therelayshasanelectronicfuse.
功能描述
functiondescription
pnozx3p為您提供一個(gè)安全趨向型的電路切斷。a1、a2接通電源后，power燈點(diǎn)亮；當(dāng)s13-s14閉合（自動(dòng)復(fù)位用法）或者s33-s34端子接線的復(fù)位觸點(diǎn)被打開(kāi)并再次閉合后（手動(dòng)復(fù)位用法），pnozx3p就處于備妥狀態(tài)。
therelaypnozx3pprovidesasafetyoriented
interruptionofasafetycircuit.when
theoperatingvoltageissuppliedtheled
powerisilluminated.theunitisreadyfor
operation,whentheresetcircuits13-s14is
closedoraresetcontactats33-s34was
openedandclosedagain.
輸入電路閉合（例如：急停按鈕沒(méi)有被按下時(shí)）：k1、k2繼電器得電吸合并自保----ch1，ch2狀態(tài)指示燈點(diǎn)亮-----安全觸點(diǎn)（13-14/23-24/33-34）閉合---輔助觸點(diǎn)(41-42)打開(kāi)。
•inputcircuitclosed(e.g.theemergency
stopbuttonisnotpressed):
relaysk1andk2energiseandretain
themselves.thestatusindicatorsfor
ch.1andch.2illuminate.thesafety
contacts(13-14/23-24/33-34)areclosed,
theauxiliarycontact(41-42)isopen.
輸入電路斷開(kāi)后（例如：急停按鈕按下時(shí)）：k1、k2繼電器釋放----ch1，ch2狀態(tài)指示燈熄滅-----安全觸點(diǎn)（13-14/23-24/33-34）打開(kāi)---輔助觸點(diǎn)(41-42)閉合。
•inputcircuitisopened(e.g.emergency
stopispressed)
relaysk1andk2de-energise.thestatus
indicatorsforch.1andch.2goout.
thesafetycontacts(13-14/23-24/33-34)will
beopened(redundant),theauxiliarycontact
(41-42)closes.
晶體管輸出
如果k1、k2吸合，晶體管y32將導(dǎo)通輸出。當(dāng)k1、k2失電釋放，y32將關(guān)斷—狀態(tài)復(fù)位。
semi-conductoroutput
thesemi-conductory32conductsiftherelays
k1andk2areenergised.y32switchesoff
whentherelaysde-energisetorestposition
操作模式
operatingmodes
單通道操作：輸入接線按照vde0113-1及en60204-1標(biāo)準(zhǔn)執(zhí)行，輸入電路中回路冗余輸入。接地故障將會(huì)在急?；芈分斜粰z測(cè)。
•single-channeloperation:inputwiring
accordingtovde0113-1and
en60204-1,noredundancyintheinput
circuit.earthfaultsaredetectedinthe
emergencystopcircuit.
雙通道操作：輸入回路中存在冗余重復(fù)輸入。急停回路中的接地故障及急停按鈕相鄰成對(duì)觸點(diǎn)間的短路故障都將被檢測(cè)。
•two-channeloperation:redundancyintheinputcircuit.earthfaultsintheemergencystopcircuitandshortsacrosstheemergencystoppushbuttonarealsodetected.
自動(dòng)復(fù)位：當(dāng)輸入回路閉合時(shí)裝置立即被激活。
•automaticreset:unitisactiveassoonas
theinputcircuitisclosed.
帶監(jiān)視的手動(dòng)復(fù)位：裝置僅在此種情況下被激活---在輸入回路閉合前復(fù)位回路須斷開(kāi)，并且在輸入回路閉合且延時(shí)時(shí)間到以后復(fù)位回路再次閉合。這樣可以消除因復(fù)位按鈕越控（指早于輸入回路閉合，若此時(shí)輸入回路閉合后立即斷開(kāi)，會(huì)發(fā)生自動(dòng)復(fù)位，如果此時(shí)輸入回路又再次閉合，則會(huì)發(fā)生安全繼電器反復(fù)通斷，會(huì)產(chǎn)生不可預(yù)料的后果。筆者認(rèn)為類(lèi)似于電力二次回路的防跳）而觸發(fā)自動(dòng)復(fù)位的可能。
•manualresetwithmonitoring:unitwillonly
beactiveiftheresetcircuitisopened
beforetheinputcircuitcloses,andthe
resetcircuitisclosedaftertheinputcircuit
hasclosedandthewaitingtimehas
elapsed(seetechnicaldata).this
eliminatesthepossibilityofthereset
buttonbeingoverridden,triggering
automaticactivation.
•increaseinthenumberofavailablecontacts
byconnectionofexternalcontactors/relays.
操作
operation
pleasenoteforoperation:
裝置（使用螺絲壓線的端子排）交貨時(shí)在s11-s12間帶有一短路跨接片（雙通道輸入回路）。
•unit(screwterminals)deliveredwitha
bridgebetweens11-s12(2-channelinput
circuit)
僅13-14/23-24/33-34幾對(duì)觸點(diǎn)是安全觸點(diǎn)。41-42僅是輔助觸點(diǎn)，可用于顯示或指示回路。
•onlytheoutputcontacts13-14/23-24/33-34
aresafetycontacts.outputcontact41-42is
anauxiliarycontact(e.g.foradisplay).
為防止觸點(diǎn)熱熔粘連，保險(xiǎn)絲必須被連接在輸出觸點(diǎn)前面。
•topreventaweldingtogetherofthe
contacts,afuse(seetechnicaldetail)
mustbeconnectedbeforetheoutput
contacts.
•calculatethemax.cablerunsimax:
____
_______
_____
rlmax=max.overallcableresistance(see
technicaldetails)
rl/km=cableresistance/km
為確保作為檢測(cè)輸入回路間短路的功能沒(méi)有失效，pilz在后的控制檢查中會(huì)給予測(cè)試。但安裝完畢后仍有可能進(jìn)行測(cè)試。步驟如下：
asthefunctionfordetectingshortsacross
theinputsisnotfailsafe,itistestedbypilz
duringthefinalcontrolcheck.however,a
testispossibleafterinstallingtheunitandit
canbecarriedoutasfollows:
1、裝置備妥（輸出觸點(diǎn)閉合）
1.unitreadyforoperation(outputcontacts
closed)
2、為探測(cè)輸入回路間的短路，將s22-s32短接，
2.shortcircuitthetest(connection)
terminalss22-s32fordetectingshorts
acrosstheinputs.
3、裝置的保險(xiǎn)必定被trigger，并且同時(shí)輸出回路切斷。電纜在大允許長(zhǎng)度范圍內(nèi)時(shí)，能夠延遲保險(xiǎn)trigger達(dá)2分鐘。
3.theunit‘sfusemustbetriggeredandthe
outputcontactsmustopen.cablelengthsin
thescaleofthemaximumlengthcandelay
thefusetriggeringforupto2minutes.
復(fù)位/更換保險(xiǎn)：去掉短路后關(guān)斷操作電壓約1分鐘。
4.resetthefuse:removetheshortcircuit
andswitchofftheoperatingvoltagefor
approx.1minute.
使用銅線能耐受60-75°c.
•usecopperwiringthatwillwithstand
60/75°c.
•importantdetailsinthesectiontechnical
data“shouldbenotedandadheredto.
tooperate:
供給操作電壓：連接工作電壓至端子a1、a2.
•supplyoperatingvoltage
connecttheoperatingvoltagetoterminals
a1anda2.
連接工作接地端子至接地端
•connecttheoperatingearthterminalwith
thegroundearth.
復(fù)位回路
•resetcircuit:
自動(dòng)復(fù)位：短接s13-s14
帶監(jiān)視的手動(dòng)復(fù)位：連接按鈕至s33-s34（s13-s14常開(kāi)）
-automaticreset:bridges13-s14.
-manualresetwithmonitoring:connect
buttontos33-s34(s13-s14open).
輸入回路
•inputcircuit:
單通道：將s21-s22和s31-s32短接。連接急停按鈕常閉觸點(diǎn)至s12--s11.
-single-channel:bridges21-s22and
s31-s32.connectn/ccontactfrom
safetyswitch(e.g.emergency-stop)to
s12ands11.
無(wú)短路檢測(cè)、雙通道：連接s21-s22，連接急停按鈕的常閉觸點(diǎn)至s11-s12及s11-s32
-dual-channel,withoutshortcircuit
detection:links21-s22.connectn/c
contactfromsafetyswitch
(e.g.emergencystop)tos11-s12and
s11-s32
有短路檢測(cè)的雙通道：短接s11-s12，連接急停按鈕的常閉觸點(diǎn)至s21-s22及s31-s32.
-dual-channel,withshortcircuitdetection:
bridges11-s12.connectn/ccontact
fromsafetyswitch
(e.g.emergency-stop)tos21-s22and
s31-s32.
反饋控制環(huán)：連接串聯(lián)的擴(kuò)展繼電器/接觸器至復(fù)位回路s13-s14或s33-s34.
•feedbackcontrolloop:
connectexternalrelays/contactorsinseries
toresetcircuits13-s14ors33-s34.
為晶體管輸出提供24v電壓：連接24vdc至端子y31，0v至端子y30。
安全觸點(diǎn)被激活（處于閉合狀態(tài)）并且輔助觸點(diǎn)(41-42)處于斷開(kāi)狀態(tài)。ch1、ch2被點(diǎn)亮。裝置處于備妥狀態(tài)。此后，如果輸入電路（例如急?；芈罚嚅_(kāi)，安全觸點(diǎn)13-14/23-24,33-34將斷開(kāi)且輔助觸點(diǎn)41-42將閉合，狀態(tài)指示燈熄滅。
•24vdcsupplyvoltageforsemi-conductor
output:connect+24vdctoterminalsy31
and0vdctoy30.
thesafetycontactsareactivated(closed)and
theauxiliarycontact(41-42)isopen.the
statusindicatorsch.1andch.2are
illuminated.theunitisreadyforoperation.if
theinputcircuitisopened,thesafetycontacts
13-14/23-24,33-34openandtheauxiliary
contact41-42closes.thestatusindicator
goesout.
再次激活
閉合輸入回路。
如果是帶監(jiān)視的手動(dòng)復(fù)位，按下連接在s33-s34上的按鈕。
狀態(tài)指示燈將再次點(diǎn)亮，安全觸點(diǎn)閉合。
reactivation
•closetheinputcircuit.
•formanualresetwithmonitoring,press
thebuttonbetweens33-s34.
thestatusindicatorslightupagain,the
safetycontactsareclosed.
應(yīng)用
fig2…fig10是帶自動(dòng)、監(jiān)視復(fù)位的急停按鈕接線實(shí)例，安全門(mén)控制以及通過(guò)接觸器擴(kuò)展觸點(diǎn)的實(shí)例。
•fig.2、fig7中s33-s34沒(méi)有接線
•fig.3,4,5,6,8中s13-s14沒(méi)有接線
•fig.7，帶安全門(mén)控制的自動(dòng)復(fù)位：安全門(mén)被打開(kāi)后裝置通過(guò)s13-s14復(fù)位來(lái)進(jìn)入備妥狀態(tài)，閉合輸入電路s11-s12,s21,s22及s31-s32后，安全觸點(diǎn)將會(huì)閉合。
請(qǐng)注意fig.2及fig7，：失電后裝置會(huì)自動(dòng)啟動(dòng)，你需要采取擴(kuò)展外部電路的措施來(lái)避免不希望發(fā)生的啟動(dòng)。
application
infig.2...fig.10areconnectionexamples
foremergencystopwiringwithautomatic
andmonitoredreset.safetygatecontrolsas
wellascontactexpansionviaexternal
contactors.
•fig.2and7:s33-s34notconnected
•fig.3,4,5,6,8:s13-s14notconnected
•fig.7:automaticresetwithsafetygate
control:withthesafetygateopentheunit
isreadyforoperationviaresetcircuits13-
s14.afterclosingthesafetyinputcircuit
s11-s12,s21,s22ands31-s32the
safetycontactswillclose.
pleasenoteforfig.2and7:thedevicestarts
automaticallyafterlossofpower.youshould
preventanunintendedstart-upbyusing
externalcircuitrymeasures.
故障
•pnozx3p接地故障：一個(gè)電子保險(xiǎn)會(huì)斷開(kāi)輸出觸點(diǎn)。一旦故障消失并且操作電源被切斷，裝置將會(huì)在大約一分鐘左右進(jìn)入備妥狀態(tài)。
•觸點(diǎn)故障：當(dāng)觸點(diǎn)粘連時(shí)，輸入電路斷開(kāi)后是不可能斷開(kāi)安全回路觸點(diǎn)的。
•當(dāng)短路或工作電源失電時(shí)，ledpower燈不會(huì)點(diǎn)亮。
faults
•earthfaultonpnozx3p:
anelectronicfusecausestheoutput
contactstoopen.oncethecauseofthe
faulthasbeenremovedandoperating
voltageisswitchedoff,theunitwillbe
readyforoperationafterapproximately1
minute.
•contactfailure:inthecaseofwelded
contacts,nofurtheractivationispossible
followinganopeningoftheinputcircuit.
•ledpowerisnotilluminatedifshortcircuit
orthesupplyvoltageislost
pnoz x3p 24-240vacdc 3n/o 1n/c 1so安全繼電器
pnoz x3p 24vdc 24vac 3n/o 1n/c 1so安全繼電器
pnoz x3p c 24-240vacdc 3n/o 1n/c 1so